Study of the cutting force based on the obtained undeformed chips during cut in when machining an internal gear by power skiving method

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dc.citation.epage56
dc.citation.issue2
dc.citation.journalTitleУкраїнський журнал із машинобудування і матеріалознавства
dc.citation.spage46
dc.contributor.affiliationLviv Polytechnic National University
dc.contributor.authorSlipchuk, Andrii
dc.coverage.placenameЛьвів
dc.coverage.placenameLviv
dc.date.accessioned2025-11-14T08:00:56Z
dc.date.created2024-02-27
dc.date.issued2024-02-27
dc.description.abstractThis article explores the formation of non-deformed chips during the cut-in of an internal toothed ring using the Power Skiving method. This pivotal stage of the cutting process poses significant hazards not only in gear cutting but also in any cutting operation. The study involved modeling the process at the initial stage for various technological parameters, including cut-in depth and number of working passes. To achieve non-deformed chips, a methodology developed for worm milling was applied. The developed simulation can calculate the corresponding geometry of the cut on each rotation of the cutting tool into the workpiece. Through the utilization of a CAD / CAM environment, solid models involved in the process accurately replicate the cutting process. Based on the obtained regularities, it is possible to select optimal technological parameters and establish safe cutting modes for different gears for the respective equipment and its power parameters.
dc.format.extent46-56
dc.format.pages11
dc.identifier.citationSlipchuk A. Study of the cutting force based on the obtained undeformed chips during cut in when machining an internal gear by power skiving method / Andrii Slipchuk // Ukrainian Journal of Mechanical Engineering and Materials Science. — Lviv : Lviv Politechnic Publishing House, 2024. — Vol 10. — No 2. — P. 46–56.
dc.identifier.citationenSlipchuk A. Study of the cutting force based on the obtained undeformed chips during cut in when machining an internal gear by power skiving method / Andrii Slipchuk // Ukrainian Journal of Mechanical Engineering and Materials Science. — Lviv : Lviv Politechnic Publishing House, 2024. — Vol 10. — No 2. — P. 46–56.
dc.identifier.doidoi.org/10.23939/ujmems2024.02.046
dc.identifier.urihttps://ena.lpnu.ua/handle/ntb/119266
dc.language.isoen
dc.publisherВидавництво Львівської політехніки
dc.publisherLviv Politechnic Publishing House
dc.relation.ispartofУкраїнський журнал із машинобудування і матеріалознавства, 2 (10), 2024
dc.relation.ispartofUkrainian Journal of Mechanical Engineering and Materials Science, 2 (10), 2024
dc.relation.references[1] H.J. Stadtfeld "Power Skiving of Cylindrical Gears on Different Machine Platforms", Gear Technology, vol. 1, pp. 52-62, 2014.
dc.relation.references[2] C.Y.Tsai, P.D. Lin "Gear manufacturing using power-skiving method on six-axis CNC turn-mill machining center', Int J. Adv. Manuf. Technol. vol. 95 pp. 609-623, 2018.
dc.relation.references[3] E. Nagata, T. Tachikawa, Y. Nakahara, N. Kurita, M. Nakamura, D. Iba, I. Moriwaki "Gear skiving for mass production". In the Proceedings of the JSME international conference on motion and power transmissions, The Japan Society of Mechanical Engineers, pp. 02-13, 2017.
dc.relation.references[4] R. Bauer, M. Dix "Novel method for manufacturing herringbone gears by power skiving", Procedia CIRP, vol. 112, pp. 310-315. 2022
dc.relation.references[5] https://www.dvs-technology.com/en/wmz/technologien/skiving.
dc.relation.references[6] I M. Inuia, Y. Huang, H. Onozuka, N. Umezu "Geometric simulation of power skiving of internal gear using solid model with triple-dexel representation', Procedia Manufacturing, vol. 48, pp. 520-527, 2020.
dc.relation.references[7] A. Antoniadis "Gear skiving-CAD simulation approach", Computer-Aided Design, vol. 44, no. 7, pp. 611-616, 2012.
dc.relation.references[8] P. McCloskey, A. Katz, L. Berglind, K. Erkorkmaz, E. Ozturk, F. Ismail "Chip geometry and cutting forces in gear power skiving", CIRP Annals, vol. 68 no 1, pp. 109-112, 2019.
dc.relation.references[9] T. Bergs, A. Georgoussis A., C. Löpenhaus, "Development of a numerical simulation method for gear skiving", Procedia CIRP, vol. 88, pp. 352-357, 2020.
dc.relation.references[10] M. Krömer, C. Brecher, C. Löpenhaus, G. Weber, "Validierung von spanenden Fertigungssimulationen am Beispiel Wälzfräsen". In GETPRO. Kongress zur Getriebeproduktion. Eigenverlag, Frankfurt a.M. 2015.
dc.relation.references[11] H. Onozuka, F. Tayama, Y. Huangb, M. Inuib "Cutting force model for power skiving of internal gear', Journal of Manufacturing Processes, vol. 56(B), pp. 1277-1285, 2020.
dc.relation.references[12] A. Antoniadis, N. Vidakis, N. Bilalis. A simulation model of gear skiving. Journal of Materials Processing Technology, 146(2):213-220, 2004. doi:10.1016/j.jmatprotec.2003.10.019
dc.relation.references[13] D. Spath, A. Hühsam, "Skiving for high-performance machining of periodic structures", CIRP Annals, vol. 51, no. 1, pp. 91-94, 2002.
dc.relation.references[14] T. Tachikawa, D. Iba, N. Kurita, M. Nakamura, I. Moriwaki "Basic study on calculation of cutting forces useful for reducing vibration in skiving", Journal of Mechanical Design, vol. 139, no. 10, 104501, 2017
dc.relation.references[15] F. Klocke, C. Brecher, C. Löpenhaus, P. Ganser, J. Staudt, M. Krömer "Technological and Simulative Analysis of Power Skiving", Procedia CIRP, vol. 50, pp. 773-778, 2016.
dc.relation.references[16] N. Tapoglou "Calculation of non-deformed chip and gear geometry in power skiving using a CAD-based simulation", International Journal of Advanced Manufacturing Technology, vol. 100, no. 5-8, pp. 1779-1785, 2019.
dc.relation.references[17] V. Schulze, C. Kühlewein, H. Autenrieth "3D-FEM modeling of gear skiving to investigate kinematics and chip formation mechanisms", Advanced Materials Research, vol. 223, pp. 46-55, 2011.
dc.relation.references[18] Y. Bulyha, A. Slabkyi, Fundamentals of tool production, Vinnytsia: VNTU, 2018, 149. [in Ukrainian].
dc.relation.references[19] I. Hrytsay, V. Stupnytskyy, V. Topchii "Improved method of gear hobbing computer-aided simulation", Archive of mechanical engineering, vol. 66, no 4, pp. 475-494, 2019
dc.relation.references[20] I. Hrytsay, A. Slipchuk "Features of using the power skiving method for multi-pass cutting of internal gears" Archive of Mechanical Engineering, vol. 71, no 2, pp. 1-14, 2024
dc.relation.references[21] A. Slipchuk "Simulation of undeformed chip formed during cutting for internal crown tooth by the " POWER SKIVING " method", Bulletin of NTU "KhPI". Series: New solutions in modern technologies, vol. 3, no 17, pp. 26-33, 2023.
dc.relation.references[22] A. Slipchuk "Modeling of undeformed chip in power skiving gear cutting process", Scientific Journal of TNTU (Tern.), vol 111, no 3, pp. 84-96, 2023.
dc.relation.references[23] I. Hrytsay, A. Slipchuk, M. Bosansky "Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation", Strojnícky časopis-Journal of Mechanical Engineering, vol. 73, no 2, pp. 33-44, 2023
dc.relation.referencesen[1] H.J. Stadtfeld "Power Skiving of Cylindrical Gears on Different Machine Platforms", Gear Technology, vol. 1, pp. 52-62, 2014.
dc.relation.referencesen[2] C.Y.Tsai, P.D. Lin "Gear manufacturing using power-skiving method on six-axis CNC turn-mill machining center', Int J. Adv. Manuf. Technol. vol. 95 pp. 609-623, 2018.
dc.relation.referencesen[3] E. Nagata, T. Tachikawa, Y. Nakahara, N. Kurita, M. Nakamura, D. Iba, I. Moriwaki "Gear skiving for mass production". In the Proceedings of the JSME international conference on motion and power transmissions, The Japan Society of Mechanical Engineers, pp. 02-13, 2017.
dc.relation.referencesen[4] R. Bauer, M. Dix "Novel method for manufacturing herringbone gears by power skiving", Procedia CIRP, vol. 112, pp. 310-315. 2022
dc.relation.referencesen[5] https://www.dvs-technology.com/en/wmz/technologien/skiving.
dc.relation.referencesen[6] I M. Inuia, Y. Huang, H. Onozuka, N. Umezu "Geometric simulation of power skiving of internal gear using solid model with triple-dexel representation', Procedia Manufacturing, vol. 48, pp. 520-527, 2020.
dc.relation.referencesen[7] A. Antoniadis "Gear skiving-CAD simulation approach", Computer-Aided Design, vol. 44, no. 7, pp. 611-616, 2012.
dc.relation.referencesen[8] P. McCloskey, A. Katz, L. Berglind, K. Erkorkmaz, E. Ozturk, F. Ismail "Chip geometry and cutting forces in gear power skiving", CIRP Annals, vol. 68 no 1, pp. 109-112, 2019.
dc.relation.referencesen[9] T. Bergs, A. Georgoussis A., C. Löpenhaus, "Development of a numerical simulation method for gear skiving", Procedia CIRP, vol. 88, pp. 352-357, 2020.
dc.relation.referencesen[10] M. Krömer, C. Brecher, C. Löpenhaus, G. Weber, "Validierung von spanenden Fertigungssimulationen am Beispiel Wälzfräsen". In GETPRO. Kongress zur Getriebeproduktion. Eigenverlag, Frankfurt a.M. 2015.
dc.relation.referencesen[11] H. Onozuka, F. Tayama, Y. Huangb, M. Inuib "Cutting force model for power skiving of internal gear', Journal of Manufacturing Processes, vol. 56(B), pp. 1277-1285, 2020.
dc.relation.referencesen[12] A. Antoniadis, N. Vidakis, N. Bilalis. A simulation model of gear skiving. Journal of Materials Processing Technology, 146(2):213-220, 2004. doi:10.1016/j.jmatprotec.2003.10.019
dc.relation.referencesen[13] D. Spath, A. Hühsam, "Skiving for high-performance machining of periodic structures", CIRP Annals, vol. 51, no. 1, pp. 91-94, 2002.
dc.relation.referencesen[14] T. Tachikawa, D. Iba, N. Kurita, M. Nakamura, I. Moriwaki "Basic study on calculation of cutting forces useful for reducing vibration in skiving", Journal of Mechanical Design, vol. 139, no. 10, 104501, 2017
dc.relation.referencesen[15] F. Klocke, C. Brecher, C. Löpenhaus, P. Ganser, J. Staudt, M. Krömer "Technological and Simulative Analysis of Power Skiving", Procedia CIRP, vol. 50, pp. 773-778, 2016.
dc.relation.referencesen[16] N. Tapoglou "Calculation of non-deformed chip and gear geometry in power skiving using a CAD-based simulation", International Journal of Advanced Manufacturing Technology, vol. 100, no. 5-8, pp. 1779-1785, 2019.
dc.relation.referencesen[17] V. Schulze, C. Kühlewein, H. Autenrieth "3D-FEM modeling of gear skiving to investigate kinematics and chip formation mechanisms", Advanced Materials Research, vol. 223, pp. 46-55, 2011.
dc.relation.referencesen[18] Y. Bulyha, A. Slabkyi, Fundamentals of tool production, Vinnytsia: VNTU, 2018, 149. [in Ukrainian].
dc.relation.referencesen[19] I. Hrytsay, V. Stupnytskyy, V. Topchii "Improved method of gear hobbing computer-aided simulation", Archive of mechanical engineering, vol. 66, no 4, pp. 475-494, 2019
dc.relation.referencesen[20] I. Hrytsay, A. Slipchuk "Features of using the power skiving method for multi-pass cutting of internal gears" Archive of Mechanical Engineering, vol. 71, no 2, pp. 1-14, 2024
dc.relation.referencesen[21] A. Slipchuk "Simulation of undeformed chip formed during cutting for internal crown tooth by the " POWER SKIVING " method", Bulletin of NTU "KhPI". Series: New solutions in modern technologies, vol. 3, no 17, pp. 26-33, 2023.
dc.relation.referencesen[22] A. Slipchuk "Modeling of undeformed chip in power skiving gear cutting process", Scientific Journal of TNTU (Tern.), vol 111, no 3, pp. 84-96, 2023.
dc.relation.referencesen[23] I. Hrytsay, A. Slipchuk, M. Bosansky "Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation", Strojnícky časopis-Journal of Mechanical Engineering, vol. 73, no 2, pp. 33-44, 2023
dc.relation.urihttps://www.dvs-technology.com/en/wmz/technologien/skiving
dc.rights.holder© Національний університет “Львівська політехніка”, 2024
dc.rights.holder© Slipchuk A., 2024
dc.subjectundeformed chip
dc.subjectpower skiving process
dc.subjectinternal toothed ring
dc.subjectfinite element method
dc.subjectsimulation
dc.subjectcut-in
dc.titleStudy of the cutting force based on the obtained undeformed chips during cut in when machining an internal gear by power skiving method
dc.typeArticle

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Ukrainian Journal of Mechanical Engineering and Materials Science. – 2024. – Vol. 10, No. 2