Modeling and simulation of machined surface layer microgeometry parameters

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dc.citation.epage11
dc.citation.issue1
dc.citation.journalTitleУкраїнський журнал із машинобудування і матеріалознавства
dc.citation.spage1
dc.contributor.affiliationLviv Polytechnic National University
dc.contributor.affiliationKaunas University of Technology
dc.contributor.authorStupnytskyy, Vadym
dc.contributor.authorDragašius, Egidijus
dc.contributor.authorBaskutis, Saulius
dc.contributor.authorXianning, She
dc.coverage.placenameЛьвів
dc.coverage.placenameLviv
dc.date.accessioned2023-09-15T06:22:10Z
dc.date.available2023-09-15T06:22:10Z
dc.date.created2022-02-22
dc.date.issued2022-02-22
dc.description.abstractThe formation of the microtopography of the machined surface is one of the most critical factors in ensuring the effective operating properties of the product. These are indicators such as wear resistance, fatigue strength, provision of friction parameters of moving joints, etc. The most important reason for the formation of microroughness is vibration in the technological surface of the machine-tool-tool-tool-workpiece. This article is devoted to describing a new method of modelling the dynamic processes of machining. The peculiarity of this technique is using the results of rheological modelling (DEFORM). In addition, the consideration of regenerative vibrations of the tool is the difference of the described model. Regenerative oscillations arise due to surface roughness, which will be processed as a result of the previous technological stage of mechanical treatment. The mathematical model and the research results are described in the article. Recommendations for reducing oscillations are given.
dc.format.extent1-11
dc.format.pages11
dc.identifier.citationModeling and simulation of machined surface layer microgeometry parameters / Vadym Stupnytskyy, Egidijus Dragašius, Saulius Baskutis, She Xianning // Ukrainian Journal of Mechanical Engineering and Materials Science. — Lviv : Lviv Politechnic Publishing House, 2022. — Vol 8. — No 1. — P. 1–11.
dc.identifier.citationenModeling and simulation of machined surface layer microgeometry parameters / Vadym Stupnytskyy, Egidijus Dragašius, Saulius Baskutis, She Xianning // Ukrainian Journal of Mechanical Engineering and Materials Science. — Lviv : Lviv Politechnic Publishing House, 2022. — Vol 8. — No 1. — P. 1–11.
dc.identifier.doidoi.org/10.23939/ujmems2022.01.001
dc.identifier.urihttps://ena.lpnu.ua/handle/ntb/60076
dc.language.isoen
dc.publisherВидавництво Львівської політехніки
dc.publisherLviv Politechnic Publishing House
dc.relation.ispartofУкраїнський журнал із машинобудування і матеріалознавства, 1 (8), 2022
dc.relation.ispartofUkrainian Journal of Mechanical Engineering and Materials Science, 1 (8), 2022
dc.relation.references[1] V. Stupnytskyy and I. Hrytsay, “Computer-Aided Conception for Planning and Researching of the Functional-Oriented Manufacturing Process”,Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, vol. 1, no. 2, pp. 309–320, 2020. https://doi.org/10.1007/978-3-030-40724-7_32.
dc.relation.references[2] J. Rech, H. Hamdi and S. Valette. “Workpiece Surface Integrity”, In: Machining, Springer, London, 2008, pp. 59–96. https://doi.org/10.1007/978-1-84800-213-5_3.
dc.relation.references[3] M. Taufik and J. K, Prashant, “A Study of Build Edge Profile for Prediction of Surface Roughness in Fused Deposition Modeling”, Journal of Manufacturing Science and Engineering, vol. 138, no. 6, pp. 1–11. https://doi.org/10.1115/1.4032193.
dc.relation.references[4] D. Whitehouse, Surfaces and their Measurement, Boston: Butterworth-Heinemann, 2012.
dc.relation.references[5] J. Han, J. Zhu, W. Zheng and G. Wang, “Influence of metal forming parameters on surface roughness and establishment of surface roughness prediction model”, International Journal of Mechanical Sciences, vol. 163, pp. 19–32, 2019. https://doi.org/10.1016/j.ijmecsci.2019.105093.
dc.relation.references[6] V. Stupnytskyy and A. Kuk, “Determination of deformation component roughness parameters using the methods of rheological simulation modeling of the cutting process”, Austrian Journal of Technical and Natural Sciences, vol. 3, pp. 33–37, 2014.
dc.relation.references[7] D. K, Leu, “Modeling of surface roughness effect on dry contact friction in metal forming”. Int. J. Adv. Manuf. Technol., vol. 57, no. 575, 2011. https://doi.org/10.1007/s00170-011-3305-7.
dc.relation.references[8] R. Čep, A. Janásek, J. Petrů, M. Sadilek, P. Mohyla, J. Valíček, M.Harničárová and& A.Czán, “Surface Roughness after Machining and Influence of Feed Rate on Proces”, Engineering Materials, vol. 581, pp. 341–347, 2013. https://doi.org/10.1016/0890-6955(95)00074-7.
dc.relation.references[9] D. Y. Jang, Y. G. Choi, H. G. Kim and A. Hsiao, “Study of the correlation between surface roughness and cutting vibrations to develop an on-line roughness measuring technique in hard turning”, International Journal of Machine Tools and Manufacture, vol. 36, no. 4, pp. 453–464, 1996. https://doi.org/10.1016/0890-6955(95)00074-7.
dc.relation.references[10] E. V. Korobko, V. A. Bilyk, A. Bubulis, E. Dragašius, “Simulation of oscillation dynamics of vibroprotective system with the electrorheological shock-absorber”, Journal of Vibroengineering, vol. 14, no 3, pp. 1425–1434, 2012.
dc.relation.references[11] J. Olt, A. Liyvapuu, M. Madissoo and V. Maksarov, “Dynamic simulation of chip formation in the process of cutting”, Int.J. of Materials and Product Technology, vol. 53, no. 1, pp. 1–14, 2016. https://doi.org/10.1504/IJMPT.2016.076363.
dc.relation.references[12] W. Weaver, S. Timoshenko and D. Young. Vibration. Problems in Engineering, 5th Ed. John Wiley and Sons, New York, Section 5.12, 1990.
dc.relation.references[13] A. Taskesen, “Computer aided nonlinear analysis of machine tool vibrations and developed computer software”, Mathematical and computation Applications, vol. 3. pp. 377–385, 2005. https://doi.org/10.3390/mca10030377.
dc.relation.references[14] E. Rivin, Stiffness and damping in mechanical design, CRC Press, New York, 2007.
dc.relation.references[15] E. Budak, “An Analytical Design Method for Milling Cutters With Nonconstant Pitch to Increase Stability, Part I: Theory”, ASME. J. Manuf. Sci. Eng., vol. 125, no. 1, pp. 29–34, 2003. https://doi.org/10.1115/1.1536655.
dc.relation.references[16] F. Klocke F. Manufacturing Processes 1: Cutting. Springer-Verlag, Berlin, 2011. https://doi.org/10.1007/978-3-642-11979-8.
dc.relation.references[17] S. Y. Liang, and A. J. Shih, Shear Stress in Cutting. In: Analysis of Machining and Machine Tools. Springer, Boston, 2016. https://doi.org/10.1007/978-1-4899-7645-1.
dc.relation.references[18] Yun Chen, Huaizhong Li and Jun Wang,“Further Development of Oxley’s Predictive Force Model for Orthogonal Cutting”, Machining Science and Technology, vol. 19, no. 1, pp. 86–111, 2015. https://doi.org/10.1080/10910344.2014.991026.
dc.relation.references[19] I. Skiedraitė, E. Dragašius, S. Diliunas “Modelling of Halbach Array Based Targeting Part of a Magnetic Drug Delivery Device”, Mechanika, vol. 23, no. 6, 2018. https://doi.org/10.5755/j01.mech.23.6.19645.
dc.relation.referencesen[1] V. Stupnytskyy and I. Hrytsay, "Computer-Aided Conception for Planning and Researching of the Functional-Oriented Manufacturing Process",Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, vol. 1, no. 2, pp. 309–320, 2020. https://doi.org/10.1007/978-3-030-40724-7_32.
dc.relation.referencesen[2] J. Rech, H. Hamdi and S. Valette. "Workpiece Surface Integrity", In: Machining, Springer, London, 2008, pp. 59–96. https://doi.org/10.1007/978-1-84800-213-5_3.
dc.relation.referencesen[3] M. Taufik and J. K, Prashant, "A Study of Build Edge Profile for Prediction of Surface Roughness in Fused Deposition Modeling", Journal of Manufacturing Science and Engineering, vol. 138, no. 6, pp. 1–11. https://doi.org/10.1115/1.4032193.
dc.relation.referencesen[4] D. Whitehouse, Surfaces and their Measurement, Boston: Butterworth-Heinemann, 2012.
dc.relation.referencesen[5] J. Han, J. Zhu, W. Zheng and G. Wang, "Influence of metal forming parameters on surface roughness and establishment of surface roughness prediction model", International Journal of Mechanical Sciences, vol. 163, pp. 19–32, 2019. https://doi.org/10.1016/j.ijmecsci.2019.105093.
dc.relation.referencesen[6] V. Stupnytskyy and A. Kuk, "Determination of deformation component roughness parameters using the methods of rheological simulation modeling of the cutting process", Austrian Journal of Technical and Natural Sciences, vol. 3, pp. 33–37, 2014.
dc.relation.referencesen[7] D. K, Leu, "Modeling of surface roughness effect on dry contact friction in metal forming". Int. J. Adv. Manuf. Technol., vol. 57, no. 575, 2011. https://doi.org/10.1007/s00170-011-3305-7.
dc.relation.referencesen[8] R. Čep, A. Janásek, J. Petrů, M. Sadilek, P. Mohyla, J. Valíček, M.Harničárová and& A.Czán, "Surface Roughness after Machining and Influence of Feed Rate on Proces", Engineering Materials, vol. 581, pp. 341–347, 2013. https://doi.org/10.1016/0890-6955(95)00074-7.
dc.relation.referencesen[9] D. Y. Jang, Y. G. Choi, H. G. Kim and A. Hsiao, "Study of the correlation between surface roughness and cutting vibrations to develop an on-line roughness measuring technique in hard turning", International Journal of Machine Tools and Manufacture, vol. 36, no. 4, pp. 453–464, 1996. https://doi.org/10.1016/0890-6955(95)00074-7.
dc.relation.referencesen[10] E. V. Korobko, V. A. Bilyk, A. Bubulis, E. Dragašius, "Simulation of oscillation dynamics of vibroprotective system with the electrorheological shock-absorber", Journal of Vibroengineering, vol. 14, no 3, pp. 1425–1434, 2012.
dc.relation.referencesen[11] J. Olt, A. Liyvapuu, M. Madissoo and V. Maksarov, "Dynamic simulation of chip formation in the process of cutting", Int.J. of Materials and Product Technology, vol. 53, no. 1, pp. 1–14, 2016. https://doi.org/10.1504/IJMPT.2016.076363.
dc.relation.referencesen[12] W. Weaver, S. Timoshenko and D. Young. Vibration. Problems in Engineering, 5th Ed. John Wiley and Sons, New York, Section 5.12, 1990.
dc.relation.referencesen[13] A. Taskesen, "Computer aided nonlinear analysis of machine tool vibrations and developed computer software", Mathematical and computation Applications, vol. 3. pp. 377–385, 2005. https://doi.org/10.3390/mca10030377.
dc.relation.referencesen[14] E. Rivin, Stiffness and damping in mechanical design, CRC Press, New York, 2007.
dc.relation.referencesen[15] E. Budak, "An Analytical Design Method for Milling Cutters With Nonconstant Pitch to Increase Stability, Part I: Theory", ASME. J. Manuf. Sci. Eng., vol. 125, no. 1, pp. 29–34, 2003. https://doi.org/10.1115/1.1536655.
dc.relation.referencesen[16] F. Klocke F. Manufacturing Processes 1: Cutting. Springer-Verlag, Berlin, 2011. https://doi.org/10.1007/978-3-642-11979-8.
dc.relation.referencesen[17] S. Y. Liang, and A. J. Shih, Shear Stress in Cutting. In: Analysis of Machining and Machine Tools. Springer, Boston, 2016. https://doi.org/10.1007/978-1-4899-7645-1.
dc.relation.referencesen[18] Yun Chen, Huaizhong Li and Jun Wang,"Further Development of Oxley’s Predictive Force Model for Orthogonal Cutting", Machining Science and Technology, vol. 19, no. 1, pp. 86–111, 2015. https://doi.org/10.1080/10910344.2014.991026.
dc.relation.referencesen[19] I. Skiedraitė, E. Dragašius, S. Diliunas "Modelling of Halbach Array Based Targeting Part of a Magnetic Drug Delivery Device", Mechanika, vol. 23, no. 6, 2018. https://doi.org/10.5755/j01.mech.23.6.19645.
dc.relation.urihttps://doi.org/10.1007/978-3-030-40724-7_32
dc.relation.urihttps://doi.org/10.1007/978-1-84800-213-5_3
dc.relation.urihttps://doi.org/10.1115/1.4032193
dc.relation.urihttps://doi.org/10.1016/j.ijmecsci.2019.105093
dc.relation.urihttps://doi.org/10.1007/s00170-011-3305-7
dc.relation.urihttps://doi.org/10.1016/0890-6955(95)00074-7
dc.relation.urihttps://doi.org/10.1504/IJMPT.2016.076363
dc.relation.urihttps://doi.org/10.3390/mca10030377
dc.relation.urihttps://doi.org/10.1115/1.1536655
dc.relation.urihttps://doi.org/10.1007/978-3-642-11979-8
dc.relation.urihttps://doi.org/10.1007/978-1-4899-7645-1
dc.relation.urihttps://doi.org/10.1080/10910344.2014.991026
dc.relation.urihttps://doi.org/10.5755/j01.mech.23.6.19645
dc.rights.holder© Національний університет “Львівська політехніка”, 2022
dc.rights.holder© Stupnytskyy V., Dragašius E., Baskutis S., Xianning She., 2022
dc.subjectsimulation
dc.subjectroughness
dc.subjectcutting
dc.subjectplastic deformation
dc.subjectsurface microprofile
dc.subjectselfoscillation
dc.titleModeling and simulation of machined surface layer microgeometry parameters
dc.typeArticle

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Ukrainian Journal of Mechanical Engineering and Materials Science. – 2022. – Vol. 8, No. 1