Research and simulation of the machining process of difficult-to-cut materials

dc.citation.epage50
dc.citation.issueVolume 6, № 3/4
dc.citation.journalTitleUkrainian Journal of Mechanical Engineering and Materials Science
dc.citation.spage41
dc.contributor.affiliationLviv Polytechnic National University
dc.contributor.authorStupnytskyy, Vadym
dc.contributor.authorXianning , She
dc.date.accessioned2022-11-25T09:54:30Z
dc.date.available2022-11-25T09:54:30Z
dc.date.issued2020
dc.date.submitted2022
dc.description.abstractHeat-resistant and high-alloy steels and alloys are difficult materials to machine. Optimizing the cutting parameters for such materials is a complex and multi-factorial technological process planning task. The paper describes the method of analysis of loading, thermodynamic and stress-strain state of a workpiece while cutting of typical representative of hard-to-cut materials (chromium-nickel alloy IN718) using finite element simulation. Influence of feed rate on cutting force and temperature in the zone of chip formation is given. The paper also analyzes the effect of cutting edge geometry on the thermal and stress state of the workpiece during cutting. Based on the conclusions about the simulation results, an analogy can be made with the processing of such materials. This will significantly reduce the time of technological preparation and decrease the cost of experimental studies.
dc.format.pages41-50
dc.identifier.citationStupnytskyy V. Research and simulation of the machining process of difficult-to-cut materials / Vadym Stupnytskyy, She Xianning // Ukrainian Journal of Mechanical Engineering and Materials Science. – Lviv : Lviv Politechnic Publishing House, 2020. – Volume 6, № 3/4. – P. 41–50. – Bibliography: 14 titles.
dc.identifier.doihttps://doi.org/10.23939/ujmems2020.03-04.041
dc.identifier.urihttps://ena.lpnu.ua/handle/ntb/57214
dc.language.isoen
dc.publisherLviv Politechnic Publishing House
dc.relation.ispartofUkrainian Journal of Mechanical Engineering and Materials Science
dc.relation.references[1] J. Paulo Davim, et al., Machining of Hard Materials. London: Springer-Verlag, 2011. [2] W. König, R. Komanduri, H. K. Tönshoff, G. Ackershott, “Machining of Hard Materials”, CIRP Annals, vol. 33, issue 2, pp. 417–427, 1984. [3] F. Bleicher, D. Finkeldei, A. Siller, “Machining of Difficult-To-Cut Materials”, in Proc. of the 27 DAAAM International Symposium, Vienna, Austria, 2016, pp. 0473–0479. [4] V. Stupnytskyy, She Xianning, “Comparative Analysis of Simulation Results of Hard-to-Cut Materials Machining by Coated Cutting Tools”, Journal of Mechanical Engineering – Strojnícky časopis, vol. 70, no. 2, pp. 153–166, 2020. [5] Nazma Sultana, Nikhil Ranjan Dhar, Prianka Binte Zaman, “A Review on Different Cooling/Lubrication Techniques in Metal Cutting”, American Journal of Mechanics and Applications, vol. 7, no. 4, pp. 71–87, 2019. [6] A. Anand, A. Behera, S. R. Das, “An overview on economic machining of hardened steels by hard turning and its process variables”, Manufacturing Review, vol. 6, no. 4, pp. 95–109, 2019. [7] S. P. F. C. Jaspers, J. H. Dautzenberg, “Material behaviour in metal cutting: strains, strain rates and temperatures in chip formation”, Journal of Materials Processing Technology, vol. 121, no. 1, pp. 123–135, 2002. [8] V. F. C. Sousa, F. J. G. Silva, “Recent Advances on Coated Milling Tool Technology – A Comprehensive Review”, Coatings, vol. 10, no. 235, pp. 1–26, 2020. [9] Suha Karim Shihab, Zahid A. Khan, Aas Mohammad, Arshad Noor Siddiquee, “A review of turning of hard steels used in bearing and automotive applications”, Production and Manufacturing Research, vol. 2, no. 1, pp. 24–49, 2014. [10] G. A. Ibrahim, C. H. Che Haron, J. A. Ghani, “Tool Wear Mechanism in Continuous Cutting of Difficult-to-Cut Material under Dry Machining”, Advanced Materials Research, vols. 126–128, pp. 195–201, 2010. [11] J. P. Davim, et al., Tribology in Manufacturing Technology. Berlin, Germany: Springer, 2013. [12] A. G. Suslov, “To the problem of friction and wear of machinery”, Friction and Wear, vol. 5, pp. 801–807, 1990. [13] F. Klocke, K. Arntz, G. F. Cabral, M. Stolorz, M. Busch, “Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels”, Advances in Tribology, vol. 2011, Article ID 906481, 2011. [14] A. Hossam, Kishawy Ali Hosseini, Machining Difficult-to-Cut Materials. Cham: Springer, 2019.
dc.subjectdifficult-to-cut materials, machinability, cutting, simulation, stress-strain state, tool wear, cutting parameters
dc.titleResearch and simulation of the machining process of difficult-to-cut materials
dc.typeArticle

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